ESP Application Engineering(R&D)

Electric Submersible Pump systems

About me image

I am an Engineer with 10+ years of impressive track record in spearheading ESP Application Engineering &  ESP field operations  initiatives with proficiency in  ESP application (SubPump & Perform) & AI ,NLP ,ML . A dynamic organization to harness acquired benefits of accrued experience and engineering savy to catalyze organisational growth.Also Awarded for best Cost Saver from President and Awarded for I-lead new technology.
I’ve acquired in-depth knowledge in ESP equipments, ensuring all operations were carried out in safe and productive manner. As an ESP Application & field Engineer, I’ve been efficient in ESP designing, ESP product knowledge(DHE & SEE) ,project planning, preparing project timelines and making projection adjustments as necessary. I’ve obtained skills also in bidding,R&D as well as manufacturing experience in assembling of ESP equipments. I’m adept in research and development(two phase flow around the pump through CFD), process improvement design and implementation and production optimisation I’ve firm grasp of industry safety standards. I’ve been responsible for the successful and ongoing developing and implementation of coding as well as of quality assurance testing. I’ve also obtained complete knowledge in ESP selection & completion, NMR preparation(DHE & SEE),PMP & MTR data datasheets, CFD Analysis,3D designs(Alkhorayef Models),VB Programming .. My success is due to a passion for quality and excellence, tenacity and a willingness to confront and conquer tough challenges as I gained from Saudi Aramco tasks. I’ve gained outstanding skills in analyzing situations and in making decision with emphasis on total COST reduction and optimum efficiencies. My key skills strategic planning and scheduling, process improvement, preventative maintenance, resource planning and optimization etc.
AI Expertise :
- Conducted research in AI, with a focus on natural Language processing and Machine learning , Deep learning in ESP fields
- Developed own chatBot for the Artificial lift for field services.
- Utilized AI algorithms and techniques to analyze large volumes of data from ESP sensors, enabling more accurate and timely detection of potential issues and proactive maintenance planning.
- Developed and implemented AI-powered predictive maintenance models for ESP equipment, reducing downtime and increasing efficiency.
- Stayed up-to-date with the latest AI trends and technologies in the artificial lifting field.
- Demonstrated strong analytical, problem solving and critical thinking skills, using AI techniques to identify patterns and insights in complex data sets and developing creative solutions to challenging problems in the artificial lifting fields.

Artificial Lift Meets Artificial Intelligence
Increase production levels up to 7% and lower operating costs up to 30%
Artificial Intelligence
  • Derive new insights, automate control, and improve efficiency with artificial intelligence.
  • With  Autonomous Optimization AI technology, system performance can be monitored remotely from anywhere 24/7.

Increase Production
  • Reduce gas interference
  • Prevent overpumping
  • Correct underpumping
  • Prevent service disruption
Lower Operating Costs
  • Prevent wax or scale buildup
  • Prevent failure and catastrophic damage to your pumpjack
  • Extend asset life and avoid downtime with early anomaly detection.
Simplify Operations
  • Remote well visibility
  • Control your day
  • Reduce risk
  • Improve safety.
AI Real time well screen

1. IPR curve (3 easy equations). The user must upload Reservoir Press (P*) and Fluid Rate of one test (Q). The Pwf (press while flowing) should be calculated automatically from the completion of the well (geometry and survey) and the PIP from the sensor.

2. Data Transmission- For instance, “events characterization”. When some gas lock effect, pump stuck effect, probability of tubing leakage, etc., is detected (Different scenarios for this application to learn how to analyze these kind of events) then automatically will appear one alarm/warning showing the possible diagnostic. And also explain theoretical reason of the event and how to solve it if possible.

3. Pump performance curve and several calculations in real time to be estimated by the software with the VSD and sensor information. Water Cut, Well head Pressure and Casing Head Pressure to be set manually by the user when there’s no pressure transmitters in surface and flowmeters.

4. Quick reports as well as Data Transmission must have a sample rate selector for the graphic with blue bars and the table below (max, min and average values for the period of time selected). Last 24 hrs should show only Shutdown reasons (taken from the VSD) and Events (estimated automatically in the events characterization feature).

Colors and sizing subjected obviously to any improvement.This is a very ambitious project but for sure will be a pretty good product to work with and spread to all the regions.









1.Basic ESP data collection

1.Basic ESP data collection

Collect and analyze the well data that will be used in the design

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2.Production Capacity

2.Production Capacity

Determine the well productivity at the desired pump setting depth or determine the pump setting depth at the desired production rate

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3.Gas calculations

3.Gas calculations

Calculate the fluid volumes, including gas, at the pump intake conditions

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4.Total Dynamic Head

4.Total Dynamic Head

Determine the pump discharge requirement.

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5.Pump Type

5.Pump Type

ESP downhole pump to increase the pressure in the well to overcome the sum of flowing pressure losses.

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6.Optimum size of Components

6.Optimum size of Components

Select the optimum size of pump, motor, and seal section and check equipment limitations.

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7.Electric Cable

7.Electric Cable

Select the correct type and size of cable

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8.Accessories and Optimal Equipments

8.Accessories and Optimal Equipments

Select the motor controller, transformer, tubing head and optional equipment

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9.Variable Speed Pump System

9.Variable Speed Pump System

For additional operational flexibility, select the variable speed submersible pumping system

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Sub pump

Sub pump

SubPUMP is an advanced Windows™ software package for designing an efficient Electric Submersible Pumping (ESP) system (in Design Mode) and/or analyzing an existing ESP system (in Analysis Mode). The program provides you with pump, motor, and other component information for the system from leading industry suppliers. SubPUMP’s robust interface makes the process of entering the data simple and fluent. It is designed to take you step by step through all the input dialogs. SubPUMP’s enhanced calculation engine enables you to evaluate and/or optimize your ESP system.

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Perform

Perform

PERFORM® is a graphical tool used for the analysis of single production/injection, oil/gas, onshore/offshore wells. Each of the well components is modeled using equations, correlations or mechanistic models to determine the pressure loss as a function of flow rate. The program is based on nodal analysis techniques that can increase production through an improved understanding of a reservoir's potential and an optimized well design and operation.

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Petroleum holy book 1

Petroleum holy book 1

Petroleum Holy book 2

Petroleum Holy book 2

Petroleum Holy book 2

Petroleum Holy book 2

CFD Analysis -HSSP Impeller Case Studies

ESP Application engineering Impeller Case studies for High Speed Slim Project(6000RPM) ., Housing size will be 3.38 inch OD and 3.0 inch ID Target Operating Flow Rate at 5000bpd, at 6000RPM 2.34hp/stage, H 37.8ft/stage, Max 318 hp

3D Designer

ESP Designing and modelling, animating of all ESP equipment including new R&D projects,

VB,Python & ML programming(Nodal analysis)

Developed design Application of electric submersible pump equipment by creating optimum performance for current well conditions or analyzing the performance of an existing ESP System. Pump analysis is typically performed by a production engineer. Wellbore configuration, fluid analysis, and inflow performance are used as a basis of a VB,Python & ML programming.

Primavera Project Planning Engineering

ESP Project planning of ˜600 wells Aramco Project , Forecasting,Cost Scheduling & Monitoring.Productivity and efficiency curves analysis, schedule interfaces with engineering, procurement.

Oracle Certified Professional- Oracle 10G & Oracle Apps 11i

Oracle Certified Professional (OCP) is the second level credential in the Oracle certification path that builds upon the fundamental skills demonstrated by the OCA. Oracle Certified Professional - OCP has a command of a specific area of Oracle technology and demonstrates a high level of knowledge and skills. Expert in ERP system ,BI & DBA